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Fit Test Coupon Generator (OwlCAD)

One test print that tells you how much clearance your printer really needs for a joint

Fit Test Coupon Generator (OwlCAD) is a free browser tool for finding the right clearance before you print hinges, lids or snap-fits. The customizers and the editor are free; only OwlCAD's AI features need the Pro subscription. Exports STL and 3MF; no account needed. Last checked .

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Opens owlcad.com

Screenshot of Fit Test Coupon Generator (OwlCAD)

About this generator

The Fit Test Coupon Generator is one of the free customizers in OwlCAD, a browser-based parametric CAD tool. It makes a tolerance test: a plate with a row of holes or slots stepping through a clearance range, each one engraved with its value, plus a gauge pin at the nominal size. The first hole the pin enters cleanly is your real clearance.

How much slack a printed joint needs depends on your printer, filament and slicer, not on the design, so one plate replaces printing a part twice. You choose pin and hole or tab and slot, the nominal size (1 to 100 mm), the number of stations (2 to 12), the first clearance and the step between them, and the plate thickness. The page suggests running it once round and once flat, because the two give different results.

It runs in the browser with no account and costs nothing; only OwlCAD's AI features are paid. It is one of 35 free OwlCAD customizers, and you can open the result in the full editor if you want to change more. Its terms give you full commercial rights to what you make, the free plan included.

What you can make

  • Tolerance and clearance test prints
  • Pin-and-hole and tab-and-slot gauges
  • Calibration before printing joints and hinges

How to use Fit Test Coupon Generator

  1. Open the customizer
  2. Choose pin and hole or tab and slot, and the nominal size
  3. Set the stations, first clearance and step
  4. Download the STL or 3MF, print it and try the gauge

What you'll need to print it

Filament and parts that suit what you make with Fit Test Coupon Generator.

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Fit Test Coupon Generator pros

  • Every station engraved with its clearance
  • Pin-and-hole or tab-and-slot
  • Range and step fully adjustable
  • Free, no account, and selling prints and files is allowed

Fit Test Coupon Generator cons

  • Tells you a clearance; it does not set it in other tools for you
  • Results change with filament, so you may need one per material

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